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Industrial Utility Automation

Refining tool cooling, compressed air, and HVAC systems with pioneering technology for greater efficiency and reliability.

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Optimal device
utilisation

Optimal device usage is achieved by using predictive algorithms to start devices only as needed and at necessary capacities, preventing deviations from set process limits. Efficiency is enhanced with frequency converters, while automatic rotation of redundant equipment based on operating hours ensures even wear and extends device lifespan.
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Advanced
process control

Using sophisticated control algorithms, we achieve precise tracking and management of critical set-point values, including temperatures, flow rates, and pressures. This advanced methodology guarantees efficient, stable, and high-performance operations, maintaining all processes within optimal parameters.
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Energy efficiency enhancement

The system synchronizes operation schedules with production schedules to minimize energy consumption. By implementing reduced capacity modes and utilizing recuperation systems, we enable the effective reuse of excess energy. Integrated consumption measurements and statistical data calculations further optimize energy use, ensuring peak efficiency.
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Diagnostic tools for consistent reliability

Consistent operation is ensured with robust industrial equipment for precise machine control and monitoring. Advanced diagnostic tools are integrated to quickly identify and rectify any operational disturbances. Additionally, device redundancy is implemented where necessary to enhance system reliability and prevent downtime.
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Automated industrial utility
management

Industrial utility automation optimizes systems such as tool cooling, compressed air, and HVAC within industrial settings. Utilizing advanced technologies like sensors, Programmable Logic Controllers (PLCs), Supervisory Control and Data Acquisition (SCADA) systems, and Artificial Intelligence (AI), these systems maintain optimal operating conditions, ensure equipment longevity, improve energy efficiency, and enhance productivity.

We provide a full range of services, including comprehensive automation solutions, machine engineering and design, along with equipment delivery, installation, and maintenance.

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Integrated tool
cooling system

Tool cooling system provides precise control over central cooling stations for various production tools, including welding robots, hydraulic presses, and air compressors. It features integrated automatic regulation of cooling water flow, temperature, and pressure, along with comprehensive water treatment to prevent algae and bacteria growth.

The system’s design and capacity are tailored to the customer’s specific needs, with hardware provided and installed accordingly. This comprehensive approach ensures optimal performance and cooling efficiency, keeping production tools in peak operating condition.

Reliable compressed
air solutions

Compressed air management system features automatic control of central compressor stations, providing stable, efficient, and reliable compressed air supply to any industrial process. The system maintains multiple separate pressure levels and can interconnect these levels to enable staged pressure boosting or automatically control the release of air from higher to lower pressure lines in case of outages. Integrated compressed air dryers with humidity measurement ensure optimal air quality.

All types of compressors can be supplied and integrated, including centrifugal air compressors, screw air compressors, and reciprocating compressors. The system accommodates various compressor capacities to meet the specific needs, ensuring flexibility and reliability in compressed air supply.

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Adaptive HVAC systems
for production

Industrial heating, ventilation, and air conditioning (HVAC) system provides precise control over workshop and production process climates, integrating automatic regulation of air flow, temperature, and humidity. The system incorporates energy recuperation through bypass channels and heat recovery exchangers, optimizing energy efficiency. Air temperature management utilizes various methods, including gas burners or indirect hot water supply for heating, and direct contact humidifiers or refrigeration units for cooling.

Additionally, the system can function as an emergency smoke and heat exhaust during fires and includes integrated protection against freezing during winter. Different operation modes for varying outside climate conditions are available.

Enhanced system oversight through
SCADA and HMI Panels

Our industrial PLCs, paired with Human-Machine Interface (HMI) panels, provide comprehensive automation and monitoring of systems through SCADA platforms. This integration allows for real-time adjustments and oversight, ensuring optimal performance and efficiency. Crucial operational parameters such as temperature, pressure, flow rates, and system statuses can be monitored and adjusted both locally via the machine HMI and remotely through the SCADA system, offering flexibility and control.

For service and maintenance procedures, manual controls are conveniently available directly at the machine HMI. This setup ensures that operators can perform necessary adjustments and diagnostics on-site, facilitating quick responses to any issues that may arise.

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Automated energy management
with inGenious solutions

To further optimize energy consumption and enhance efficiency, our utility process control systems can be seamlessly integrated with our inGenious product family of energy management systems. This integration allows for detailed monitoring and analysis of energy usage, enabling the implementation of energy-saving strategies and reducing overall operational costs. inGenious Flex, energy management systems provide advanced features such as predictive energy analytics, real-time energy consumption tracking, and automated energy optimization, all of which contribute to a more sustainable and cost-effective operation.

By leveraging the combined capabilities of PLCs, HMI, SCADA, and inGenious energy management systems, we deliver a robust and efficient solution for comprehensive system monitoring and control, ensuring operational excellence and energy efficiency.

Related Solutions

Frequently Asked Questions

No, our climate systems are highly versatile and can be adapted to a wide range of production processes beyond simple room ventilation. We specialize in designing and implementing climate control solutions for various industrial applications, including painting, curing, washing, and other specialized processes.

Our systems are engineered to create optimal environmental conditions tailored to the specific needs of each process, ensuring consistent quality and performance. By precisely controlling factors such as temperature, humidity, and airflow, we help maintain the ideal conditions required for your production processes, enhancing efficiency and product quality. Additionally, our climate systems are scalable and customizable, allowing for seamless integration into your existing infrastructure and future expansion.
Yes, we specialize in tailoring our solutions to meet custom requirements. Our team conducts a thorough analysis of your specific needs and environmental conditions. Based on this analysis, we design and engineer a bespoke system that precisely meets your parameters. This includes detailed planning and integration of the necessary components to ensure optimal performance.

We also provide comprehensive support throughout the implementation process, ensuring that the system not only meets but exceeds your expectations. Our goal is to deliver a solution that enhances your production process, increases efficiency, and meets all regulatory and operational standards.
Our compressed air management system is designed to integrate all types of compressors, including centrifugal air compressors, screw air compressors, and reciprocating compressors. Additionally, the system can accommodate various compressor capacities to meet the specific needs of any industrial application. This flexibility ensures that we can provide a tailored solution that optimizes the efficiency and reliability of compressed air system.

Furthermore, our system includes advanced control algorithms and monitoring tools to provide real-time insights into compressor performance, maintenance needs, and operational efficiency. By integrating diverse types of compressors, we can create a robust and responsive compressed air management system that adapts to your changing needs, ensuring continuous and reliable operation while minimizing energy consumption and operational costs.
We ensure continuous production by using robust industrial equipment, implementing redundant systems, and incorporating hardwired safeguards. Our system design includes multiple layers of redundancy, such as backup units and parallel supply lines, to maintain consistent operations even if one component fails.

Additionally, our safeguards are designed to take over control in case of automatic system failures, ensuring uninterrupted operation. Regular maintenance schedules and real-time monitoring further enhance reliability, allowing for immediate detection and rectification of potential issues before they cause any disruption.
No, freezing is not a concern with our systems. We ensure complete protection against freezing through a combination of anti-freeze liquids and integrated heating elements. Additionally, our systems are equipped with strategically placed heating elements that activate as temperatures approach freezing, maintaining a safe temperature for all water components.

This comprehensive approach ensures that the water system remains fully operational and free from ice damage, preserving the efficiency and reliability of your operations even in severe winter conditions. Furthermore, our regular monitoring and maintenance services ensure that all protective measures are functioning optimally, providing you with confidence that your systems are always safeguarded against freezing.
We employ a range of advanced tools and strategies to optimize utility processes and reduce costs. This includes using modern energy-efficient equipment, implementing optimized production schedules, and utilizing reduced capacity modes during low-demand periods. These combined approaches help minimize energy consumption, lower operational costs, and enhance overall system efficiency.
INEA systems leverage predictive algorithms to determine the required capacity accurately, ensuring that resources are used efficiently. Additionally, our control systems can be integrated with energy management systems from our inGenious product line, providing comprehensive energy monitoring and optimization. This integration allows for precise control and management of energy usage, further enhancing efficiency and reducing costs.

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