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Backlight Assembly

 

Completely automated assembly line and process optimization with energy saving capabilities and automatic feeding mechanism for long line autonomy. Assemble all layers of any shape of LCD backlight using custom tooling for precise application and quick changeover between products.

In-house developed special ISO 7 clean room emulation inside each assembly station significantly reduces costs of line installation. The lines are accessible for maintenance and loading but only require one operator control point for regular production due to a high level of MES integration and in-line quality control.

Backlight Assembly
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1 2 3 4 5 6 7 8
1Diecast loading
1.1Tray Feeding Mechanism
1.2Robot Pick & Place
2LED PCB and diecast assembly
2.1Thermal Tape Application
2.2LED PCBA Press
3Light guide assembly
3.1Tray Feeding Mechanism
3.2Robot Pick & Place
3.3Placement Verification
4Bumper assembly
4.1Vibrating Feeding Mechanism
4.2Robot pick and place
4.3Placement verification
5Optical foil assembly
5.1Foil Feeding Mechanism
5.2Robot pick and place
5.3Placement verification
6Light seal tape assembly
6.1Tape Feeding Mechanism
6.2Robot pick and place
6.3Placement verification
7Cover plate assembly
7.1Tray feeding mechanism
7.2Robot pick and place
7.3Placement verification
7.4Protection Foil Peel Off
7.5Repress
8Optical inspection
8.1Product Contacting

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